Wire ropes for railway applications

BARTELS is your flexible partner for the assembly of customised wire ropes - from individual parts to series production. Our customised solutions serve prototypes, functional samples and large-volume series production. In railway technology in particular, we manufacture wire ropes with end terminations according to customer requirements. Our portfolio includes special wire ropes with extra-short threaded terminals for confined installation conditions, special terminals and rod compression heads with variable connection configurations as well as special lengths of up to 20 metres. We also offer thimble pressings - copper pressings for stainless steel wire and aluminium pressings for galvanised wire - customised current connectors and special bowden cables in individual lengths, diameters and connection variants.

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Welding according to DIN EN 15085-CL1 for railway applications

BARTELS GmbH is a qualified supplier of welding assemblies for railway applications. With welding approval in accordance with DIN EN 15085-2, certification level CL1, BARTELS is authorised to process aluminium, steel, stainless steel and titanium in accordance with the highest quality and safety standards. This enables the production of components and assemblies, some of which are joined by welding, as well as the manufacture of series parts, full-track, experimental and tram pantographs. The comprehensive certification not only underlines our technical expertise, but also guarantees the reliable and durable performance of our welding components. BARTELS thus sets standards in the railway industry and is your competent partner for demanding welding applications.

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Production examples for railway applications

BARTELS GmbH offers flexible manufacturing solutions for railway applications - from individual parts to series production. We manufacture according to customer samples, produce out-of-stock spare parts and supply ready-to-install, tested components and assemblies. Thanks to over 70 modern machines, we realise processes such as turning, milling, drilling, grooving, sheet metal processing, tube bending, thread production, surface processing and welding (TIG, MAG, spot) in accordance with DIN EN 15085-2 CL1. We also offer repair and retrofitting of all makes, so that damaged parts are quickly ready for use again. Our production examples include tensioning wires, link rods, rocker guide rods, rocker assemblies, overrun horns, wind deflectors and lifting and lowering drives. With many years of experience and innovative technologies, we develop customised, high-quality solutions. Our experts will provide you with comprehensive advice and realise your project with precision. Contact us for your customised solution. We guarantee the highest quality standards and on-time deliveries to successfully realise your projects. You can rely on our precision.

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CNC production for railway components

At BARTELS, CNC production stands for maximum precision and reliability in the manufacture of railway components. Using the latest CNC technology, we manufacture precision-fit components made of aluminium, steel, stainless steel and titanium that meet the stringent requirements of railway operations. By using automated processes and innovative software, we realise complex geometries and tight tolerances with maximum efficiency. Our experienced team develops customised solutions that are precisely tailored to your requirements and guarantees on-time deliveries and the highest quality standards. Whether individual parts or series production - BARTELS is your reliable partner that guarantees the safety, durability and performance of your railway technology components. Put your trust in our many years of experience and technical expertise.

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Flexible manufacturing - everything from a single source

BARTELS offers flexible manufacturing - everything from a single source. Our large, modern machine park enables all production steps, from cutting, moulding and joining to CNC machining, turning, milling and welding. All systems and processes, including TIG, MAG and spot welding (DIN EN 15085-2 CL1), are used directly in-house. Our experienced operators and comprehensive quality management guarantee maximum precision and reliability for railway components. Whether individual parts, series production, spare parts or prototypes - we realise customised solutions that meet the stringent requirements of the railway industry. Rely on BARTELS as your competent partner for flexible, efficient and high-quality production.

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Bartels - Your expert for wire rope processing and assembly

BARTELS - your expert for wire rope processing and assembly. We process stainless steel wire ropes in diameters ranging from 2 to 10 mm. By rolling on a wide variety of end connections, we produce ready-to-install components for a wide range of requirements. We manufacture stainless steel terminals of all designs on two stationary and three mobile machines. Using flexible processes, we realise quantities ranging from individual parts to several thousand economically. We are happy to work with you to develop the optimum combination of wire and terminal for your application. You can rely on our many years of experience in wire rope technology. Whether 1x19 (standard, static tensioning, Dyform - pre-stretched, low permanent elongation), Rod (high-strength full cross-section, 1450 N/mm²), 7x19 (flexible for wire rope hoists) or 6x36+SE (highly flexible, optimised against fatigue fractures) - we offer the right solution. Contact us for a personalised consultation!

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